Now Available for Order Across Australia
Automated SLS Part Cleaning for High-Quality Production with Formlabs Fuse Blast.
The Formlabs Fuse Blast is an advanced automated SLS part cleaning system, designed to seamlessly integrate with the Fuse 1+ 30W.
Fully Automated SLS Part Cleaning
Say goodbye to time-consuming manual cleaning.Automated powder removal reduces labor and increases efficiency. Frees up engineers to focus on production, not post-processing.
Consistently High-Quality Finishing
Ensures uniform, smooth finishes on every part.Minimizes inconsistencies and surface defects.
Enhances end-use part durability and aesthetics.
Seamless Integration with Fuse 1+ 30W
Designed specifically for Formlabs’ SLS ecosystem. Plug-and-play setup ensures a hassle-free workflow. Works alongside Fuse Sift for powder recovery.
Low Waste, Sustainable Cleaning
Reduces material waste with efficient powder recovery. Reuses up to 70% of unsintered powder, making it cost-effective. Supports a more sustainable manufacturing process.A Simple Guide to How the Fuse Blast Works
Load the printed part into the Fuse Blast.
Once your SLS 3D printed part is complete, simply place it inside the Fuse Blast cleaning chamber. The system is designed to handle multiple parts efficiently, ensuring a streamlined workflow from printing to final use.
Automated airflow removes excess powder, cleaning parts evenly.
Using high-efficiency air jets and rotation mechanisms, Fuse Blast dislodges and extracts residual powder from every surface. This ensures consistent, high-quality finishes while reducing manual labor.
Recovered powder is collected for reuse, reducing waste.
As the powder is removed, it is automatically filtered and collected for reuse. This not only minimizes material waste but also significantly reduces operating costs by improving powder efficiency.
Finished part is ready for further processing or end-use applications.
After the cleaning process is complete, parts emerge ready for further processing such as dyeing, coating, or assembly, or they can be used as functional end-use components right away.
Save Time & Eliminate Manual Cleaning
Manual cleaning of SLS parts is labor-intensive and time-consuming, requiring careful attention to detail to remove residual powder. The Fuse Blast automates this entire process, significantly cutting down post-processing time. By reducing the reliance on manual labor, engineers and manufacturers can refocus their efforts on design, prototyping, and production, rather than tedious cleaning tasks.
Maximize Efficiency with Automated Post-Processing
Reduce Bottlenecks in Your Workflow
Traditional SLS post-processing can slow down production, creating delays between printing and final part deployment. With Fuse Blast, cleaned parts are ready for further processing within minutes, ensuring a faster turnaround and helping businesses keep up with tight deadlines.
Improve Workplace Productivity & Safety
Manual cleaning with compressed air and brushes can be both messy and hazardous, exposing workers to fine powder particles. The Fuse Blast provides a fully enclosed, automated system that enhances workplace safety, reduces operator fatigue, and maintains a cleaner work environment.
Industries That Benefit From The Fuse Blast.
Manufacturing & Engineering
- Faster production cycles for functional end-use parts.
- More cost-effective workflows with reduced labor.
Aerospace & Automotive
- Ensures clean, precise parts for demanding applications.
- Reduces post-processing time for rapid prototyping.
Industrial & Product Design
- Delivers professional-quality surface finishes.
- Reduces variability, ensuring consistent results.
Improve 3D printing workflow & reduce production costs.
Enhance SLS part quality with hands-free, automated cleaning and reduce labor costs.
Technical Specification
Printing Properties
| Technology | Selective Laser Sintering |
| Build volume (W x D x H) | 16.5 x 16.5 x 30 cm 6.5 x 6.5 x 11.8 in |
| Layer thickness | 110 microns 0.004 in |
| Laser Type | Ytterbium Fiber 30W |
| Laser Spot Size (FWHM) | 247 microns 0.0097 in |
| Material Refresh Rate | 30% – 50% |
| Build Chamber | Modular, compatible with Fuse 1 generation printers and Fuse Sift |
| Hopper Capacity | 14.5 Liters |
| Dimensions | 68.5 x 64.5 x 106.5 cm 27 x 25.4 x 41.9 in |
| Supports | No supports |
Software
| Print Preparation | PreForm Desktop Software |
| System Requirements | 16.5 x 16.5 x 30 cm Windows 7 (64-bit) and up Mac OS X 10.12 and up OpenGL 2.1 4 GB RAM (8 GB recommended) |
| Hardware Requirements | Fuse 1 generation 3D printer |
| File Types | .STL or .OBJ FORM file output |
Software
| Minimum Access Dimensions (W × D × H) | 125.5 × 149.5 × 187 cm 49.4 × 59.0 × 73.6 in |
| Printer Dimensions (W × D × H) | 64.5 × 68.5 × 107 cm (165.5 cm with stand) 25.4 × 27 × 42 in (65.0 in with stand) |
| Recommended Operating Footprint (W × D × H) | 145.5 × 149.5 × 167.5 cm (49.4 × 59 × 66 in) to allow access to the front and sides of the printer. |
| Stand Dimensions (W × D × H) | 59.6 x 60 x 58.4 cm 23.5 × 23.6 × 23 in |
| Weight | 120 kg (without build chamber or powder) 265 lb (without build chamber or powder) |
| Startup Time | < 60 minutes |
| Operating Environment | 18 – 28 ºC 68 – 82 ºF |
| Internal Temperature | Up to 200 ºC Up to 392 ºF |
| Temperature Control | Quartz Tube Heating Elements Resistive Air Heater |
| Air Handling | Interface to external inert gas supply Pressure controlled two-stage filtration (Replaceable HEPA and carbon mediums) |
| Power Requirements | EU: 230 VAC, 7.5 A (dedicated circuit) US: 120 VAC, 15 A (dedicated circuit) |
| Galvanometers | Formlabs Custom |
| Laser Specifications | Ytterbium Fiber IEC 60825-1: 2014 certified 1070 nm wavelength Maximum 30 Watts 3.24 mrad beam divergence (nominal, full angle) |
| Laser Spot Size (FWHM) | 247 microns .0097 in |
| Radiation Information | The Fuse 1+ 30W is a Class 1 Laser product. Accessible radiation is within Class 1 limits. |
| Connectivity | Wi-Fi (2.4GHz + 5GHz) Ethernet (1000 Mbit) USB 2.0 |
| Printer Control | 10.1” interactive touchscreen 1280 × 800 resolution |
| Alerts | Touchscreen alerts and tracking SMS/email via Dashboard Live video feed with computer vision Proactive maintenance alerts |
FAQ – Common Questions About Fuse Blast
The Fuse Blast automates powder removal, reducing manual labor and post-processing time, while ensuring high-quality surface finishes.
The Fuse Blast is optimized for Formlabs Fuse 1+ 30W but may be compatible with other SLS 3D printers.
Yes! It enables better powder recovery, reducing material loss and supporting a more sustainable workflow.
It reduces cleaning time from hours to minutes, freeing up your team for more critical tasks.