Formlabs Fuse X1
Industrial SLS 3D Printer.

Skip the $20,000 tooling costs and 8-week production delays. Bring low-cost, high-throughput Selective Laser Sintering directly to your factory floor with the all-new Formlabs Fuse X1 ecosystem.

Engineered for maximum efficiency, this next-generation industrial SLS 3D printer delivers an expansive 61.5L build volume and AI-powered print intelligence to accelerate your end-use manufacturing.

Formlabs Fuse X1 industrial SLS 3D printer ecosystem
61.5L

Build Volume

3X

Throughput vs Comp.

-50%

Lower Part Cost

Production at the Press of a Button

The Formlabs Fuse X1 SLS Ecosystem bridges the production gap, delivering industrial-grade quality without the excessive footprint, specialized operators, or complex facility retrofits.

Low Part Cost

Fuse X1 delivers up to 50% lower part cost than legacy powder bed fusion systems in less than half the floorspace. Fuse X1 is cost-competitive with injection molding for tens of thousands of parts.

Build Big

Produce full-scale production-quality parts in a massive build volume or run production builds at over 30% packing density to manufacture thousands of end-use parts in days, not weeks.

High Productivity

With 30%+ packing density and a 61.5L build volume, the Fuse X1 fits more parts in a single build than competing industrial SLS and MJF systems, adding up to thousands more parts per week.

Plug-and-Play Setup

Fuse X1 doesn’t require facility retrofits, and installs and prints on day one. An intuitive touchscreen guides you, while the build unit enables 5-minute changeovers.

Initialise Your Fuse X1 Assessment

Contact Australia’s dedicated industrial 3D printing experts. Our teams will customise an ecosystem blueprint tailored to your throughput profiles.







    The Process

    The Formlabs Fuse X1 SLS Ecosystem bridges the production gap, delivering industrial-grade quality without the excessive footprint, specialized operators, or complex facility retrofits.

    1
    Prepare

    Auto-pack, optimize, and organize in PreForm.
    Orient, hollow, or label models, estimate print times, and automatically pack parts for optimized density, reducing print time and limiting waste. Import STL, OBJ, 3MF, or models directly from a wide range of CAD applications.

    2
    Print

    Print large parts in hours, not days
    Most large builds complete under 24 hours, with same-day large parts in 5 hours. Print Intelligence detects and masks anomalies in real time to protect yield.

    3
    Swap

    5-minute print changeovers with the Fuse X1 Build Unit
    Roll one build unit out, roll the next one in, with blind-mate power and data connectors. Insulation allows natural cooling inside the unit, so the printer can start the next job immediately.

    4
    Unpack

    Efficient powder recovery with Fuse Sift X1
    Integrated compressed air, sealed glovebox, and parts hatch keep breakout clean and fast. Capacity for 3 to 5 full builds of used powder, with automatic powder transport to the Mix Kit.

    5
    Finish

    Clean and Polish with Fuse Blast
    New 400 mm Fuse Blast Large Tumbler Basket fits 2-3× Fuse 1+ build volumes and 50% more parts per cycle. Optional Polishing System upgrade delivers smooth, semi-gloss, dye-ready surfaces.

    Formlabs Fuse X1 Industrial SLS 3D Printer

    Decoupling the Fuse X1: Hardware Architectural Breakthroughs

    When analyzing the Fuse X1, the most significant departure from legacy powder bed fusion architectures isn’t just scale; it’s thermal management. Traditional large-format printing frequently encounters structural warping due to uneven chamber cooling. The Fuse X1 mitigates this through an advanced 13-zone Adaptive Thermal Control matrix, processing 700 times more data points per second than benchtop systems to ensure completely isotropic mechanical properties across a massive 61.5L build volume.







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      Download A Guide to Accessible, Large-Format SLS Production in Australia

      Get access to our comprehensive technical guide to discover how the Formlabs Fuse X1 reduces capital expenditure, eliminates facility retrofits, and brings cost-effective, large-format SLS production directly to Australian factory floors.






        Frequently Asked Questions

        The largest part you can print on Fuse X1 is 330 x 330 x 565 mm. Formlabs have tested this build volume by printing a solid block of Nylon which fills the entire build volume.

        To run full height builds continuously two Build Units are required. One is included with the printer. For partial builds, three or more Build Units are required to ensure a Build Unit is always cooled, unpacked and ready for printing.

        Nylon 12 and Nylon 11 are available before the Fuse X1 ships in Australia. Nylon 12 GF and TPU are planned for 2027. From there, Formlabs will continue growing their portfolio as they did with the Fuse 1+.

        Yes, you can switch materials on the Formlabs Fuse X1. However, doing so requires thorough cleaning of the printer, Fuse Sift X1, and Build Units to prevent cross-contamination.

        There is no upgrade program for the Fuse 1 series to the Fuse X1. Fuse X1 is not a new version of Fuse 1+ 30W, it is a separate product category.